Nearly 5,000 Polaris Off-Road Vehicles Recalled Over Fire Risk from Faulty Charging Components

Thousands of Polaris recreational off-road vehicles are being recalled across the United States and Canada after it was discovered that a cracked filter could allow water to seep into high-voltage components, leading to short circuits and potentially causing fires. The voluntary recall affects specific models of the Ranger XP Kinetic and Pro XD Kinetic ROVs from model years 2023 through 2025.

The recall includes approximately 4,900 units sold in the U.S. and 330 in Canada, along with 185 affected accessory charger service kits. Polaris confirmed 47 reported filter failures, which have resulted in six incidents involving melting or fire and four involving sparking or smoke. Fortunately, no injuries have been reported so far. The issue involves water leakage into the charging harness, raising serious concerns for users who rely on these electric-powered utility vehicles for work or recreation.

Consumers who own the affected models—2023–2024 Ranger XP Kinetic and 2025 Pro XD Kinetic—are advised to contact authorized Polaris dealers to arrange for a free repair. Polaris is also notifying registered owners directly and has issued temporary operation guidelines to reduce risk until repairs are completed. The recalled vehicles, which sold for between $24,000 and $37,500, were available nationwide through Polaris dealers from April 2023 to March 2025.

Accessory charger service parts with part numbers 2417296, 2417297, 2889704, and 2889486 are also included in the recall. The affected vehicles feature a three-seat configuration and display “POLARIS” on the front grille. Vehicle identification numbers can be found on the left rear frame under the cargo box.

Article by multiple contributors, based upon information from Polaris Industries and the U.S. Consumer Product Safety Commission press release.

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