Volvo Recalls Electric SUVs Over Headlight Malfunction Risk

Volvo Car USA, LLC has issued a recall for 2,061 units of its 2025 EX90 SUV due to a defect that could cause a temporary loss of low and high beam headlight function. The recall, identified as NHTSA Recall No. 25V-071 and Volvo’s internal recall number R10298, affects EX90 models produced from April 22, 2024, to January 31, 2025. The issue arises from a software problem in the Low Power Controller (LPC), which may prompt the headlamp shutters to close unexpectedly during driving, reducing nighttime visibility and increasing the risk of a crash.

The problem was first identified in November 2024 when Volvo received a report of temporary headlight failure. Following an internal investigation, the issue was escalated in January 2025 to the company’s Critical Concern Management Team, which deemed it a safety risk. A recall decision was finalized on February 7, 2025. Vehicles manufactured after January 31, 2025, are not affected, as updated software has been implemented in production to prevent the defect.

To address the issue, Volvo will provide an over-the-air software update beginning February 11, 2025, at no cost to customers. Owners who prefer an in-person fix can visit their local Volvo retailer for the software update free of charge. Customers who have already paid for repairs related to this issue may be eligible for reimbursement. Volvo will begin notifying owners of the recall on April 3, 2025.

For more information, affected owners can contact Volvo Customer Care at 1-800-458-1552 or visit the company’s website.

Article by multiple RFHC contributors.

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